| Chillers are, for the most part, a device designed to cool
another product or application through the use of a fluid medium.
The Refrigeration Process
In Chiller Mfg. Inc. design, cold refrigerant gas is passed through a
heat exchanger while a
counter-flow of liquid passes through the other side of the heat exchanger.
It is in this heat exchanger, that a heat transfer takes place. Heat energy
is lost from the fluid medium and absorbed by the refrigerant gas. The
refrigerant gas is then compressed by the
compressor into a high pressure and high temperature gas. This gas is
then sent to a condenser coil. In the
condenser coil, ambient air is passed over the coil by a fan or fans. The
air passing over the coil removes heat from the high pressure, high
temperature refrigerant and causes it to condense into a high pressure, warm
temperature liquid. The liquid refrigerant is then sent to a Thermal
Expansion devise, otherwise known as an
expansion valve. The expansion
valve is a metering device for the liquid refrigerant. As the liquid
refrigerant passes through the expansion valve, a large pressure drop takes
place. Imagine when you take an aerosol can and spray it (spray paint can).
You know there is liquid paint inside the can under high pressure. What
comes out is a fine mist of paint. As you spray the paint, the can starts to
become colder. The can becomes colder because of the large pressure drop
caused by the expelling of pressure through the spray nozzle of the can.
This is somewhat the same as what happens at the expansion valve of a
refrigeration system. As the liquid refrigerant passes through the expansion
valve and the pressure drop occurs, the refrigerant becomes very cold. The
refrigerant is now a very cold mist.
This mist refrigerant then enters the heat exchanger and the whole
process is repeated.
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